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Manual services can accommodate unique part sizes, whereas most automated machines can not handle non-standard sizes, such as very small or oversized packages. Cut tape products are identified by Digi-Key part numbers ending in -1-ND or CT-ND. TUBE & TRAY PACKAGING. Use one piece of cut tape to make these adjustments if you're only going to assemble one board or fix an already-built one. There are many types of packaging tape for board creation, but two of the most common are tape and reel vs. cut tape packaging. There is one STL file with an open end (and one where the end is closed).

  1. Tape and reel vs cut tape player
  2. Tape and reel vs cut take control
  3. What is a reel to reel tape
  4. Cut tape vs tape reel
  5. Tape and reel vs cut tape vs
  6. Tape and reel vs cut tape and clear
  7. Tape and reel vs cut tape and cut

Tape And Reel Vs Cut Tape Player

The length of the tape is the primary distinction, though. Read on to learn more about these two packaging tape options and get some insight on cut tape vs. tape and reel, and into the benefits of tape and reel packaging. The tape and reel process, while straightforward, must meet several requirements to appropriately protect electronic components from damage. They are all separate from one another and the operator must hand place each piece individually. Tray for the mini-reel. I wanted a configurable design, both to support several tape widths (at least 8mm and 12mm tape), and to support various tape thicknesses (embossed carrier tape is usually thicker than paper carrier tape). In the default settings, the "wall thickness" of the flanges is 1mm, and the flanges are separated by the tape width plus 0.

Tape And Reel Vs Cut Take Control

At CAPLINQ, we offer high quality packaging solder spheres on tape and reel as well as in jar with inert gas. Each curve in the graph pertains to the pitch with which the components are spaced in the tape. When it comes to storage, small reels take less space than large ones. This depends on the thickness of the tape. The taped products are then placed into a blue bag with an appropriate label. To help identify how you will get your parts Digi-Key has added internal suffixes. The carrier tape is looped around a common industry reel for loading onto component-placement machinery. For customers wanting cut tape quantities but in a mini-reel format with leaders and trailers, we offer Digi-Reels. Auto tray: This device includes tray in and tray out. Digi-Key offers many products in full manufacturer tape and reel quantities as well as smaller quantities for prototyping and engineering purposes.

What Is A Reel To Reel Tape

And while this may work for the customer base who purchase in multiples of factory reels, that might not be an ideal option for small quantity buyers, engineers and students who only need smaller quantities. See their "Leader Cheaters" post here: Leader Cheaters - News - SparkFun Electronics. Each feeder needs a couple of feet of blank leader tape, attached with special tape to your piece of cut tape. Total Price: Product Specifications. And a mini-reel holds a small quantity almost by definition. Advances in tape and reel packaging are continually evolving to provide enhanced performance, cost-efficiency, and reliability. The scale for estimating the component quantity left on the reel is a nice bonus. Next question: how many components fit on a full mini-reel. While their use depends on what kind of board is being assembled, reel is generally a better, more frequently used option. Suppose you have 20 pieces of cut tape for your job. When getting your short run of PCB assembly for your design you may be tempted to just buy cut tape for your parts, since full reels have thousands of components on them and may cost more.

Cut Tape Vs Tape Reel

Our main products include: anti-static packaging materials, PE conductive film, carrier Tapes, Cover tapes and Leader Tapes. But they also offer cut-tape in quantity 1... from both reels. Automation comes with an increased risk of system downtime due to malfunction, breakage, or scheduled maintenance. Mounting into feeders: Cut-tape components sourcing can save your money, but consider what happens when you provide cut tapes to your PCB assembler. Tape Reel Packing: Tape Out Device: Customer should modify and change settings for different IC sizes and only 1 qty of this accessory is needed. NuWay has been providing tape and reel service since 1975 and remains a leader in quality, service and depth of capabilities. It keeps components in the correct orientation, like the example of a voltage regulator in a SOT23-5 package: Image from International Rectifier IRU1205 datasheet. SURFACE MOUNT TAPE & REEL (SMT TAPING). With Custom Tape & Reel, will take any component packaged in a reel, adjust it to the quantity you need, attach a leader and trail tape, and re-spool. An 18 inch leader and trailer are attached so that the sprocket holes are aligned enabling direct and flawless feeding into automated board assembly equipment and then rewound on to a plastic reel according to …. While "reel" is long, continuous, and wrapped up in a reel, "cut tape" distributes components in the form of brief cuts of tape.

Tape And Reel Vs Cut Tape Vs

For each cut tape, the assembler needs to mount it on a feeder, so parts can be automatically fed into the machine for placement. Cut-Tape or Cut Tape is a strip of components cut off from a full tape and reel. A further thing to be aware of is that there is no guarantee that you will get a single piece of cut tape for each part when you buy your components as cut tape. TI determines and packs all parts according to the electrostatic discharge (ESD) and moisture sensitivity level (MSL) protection requirements. No investment in automated equipment makes the process less expensive. Is it plausible / cost-effective to do this on my own instead of paying a reeling fee to distributors? The ultimate goal is to package small electronic components into the individual carrier tape pockets. For standard components such as passives, you might be able to cheaply use the assembler's reels. We like to encourage the use of our stock of standard passives, and may even provide these for free for your job, as it saves us time and hassle.

Tape And Reel Vs Cut Tape And Clear

A cut-tape can meet the requirement of just ordering the exact quantity you need. Please note: Please note: you already have a quotation in your basket related to another account. As with all manual processes, manual tape and reel is more subject to slowdowns and human error than automated processes. Just contact us for details. Our goal was to have a tray of 380mm long, to fit on the shelves in our storage. Common reel size diameters are 7" for many small surface mount parts and 13" for large components or large production quantity reels. Cut to customer order quantity. Tape & Reel Packaging. Those were easy to separate from the tape. But there's more details and specs to tape packaging, and we'll investigate all things related in this post.

Tape And Reel Vs Cut Tape And Cut

For this example I will use Microchip Technology part ATTINY88-MUR. For standard components, NuWay stocks hundreds of carrier tapes, so we probably have the tape you need. The extra pieces of cut tape will either stop production as they need to be mounted when the previous pieces have been consumed, or they will take up extra feeder slots. It's crucial to keep this in mind during the buying process. Automation ensures greater efficiency and uniformity in packaging. Precisely the Number of Parts You Need. The scale of the mini-reel has 10 markings, each of which represents a 10% step in quantity of a full reel. To supply electronic components to a pick-and-place device is its intended use. One such example is today's placement machines that are capable of picking and placing thousands of components per hour with extreme accuracy. Cut tape occasionally gets stuck in the feeder, although reeled parts typically don't. Keep this in mind when procuring your materials so that you do not encounter any other issues along the road. The main difference, however, is the length of the tape. The graph below gives the full-reel quantities for mini-reels with the standard design parameters, as in the downloads. Instead of loading 20 individual tapes, the reel only requires the operator to load the feeder once and allow for one continuous feed.

Our experienced in-house team can rapidly design and tool custom pockets for components of any size or shape. Lets take a brief look at two other options, in order to make the best packaging decision for your particular line.