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There are benefits to tank replacement, though, besides defusing a potential floating bomb. In 1990, we had to replace the fuel tank. Town: Abaco, Bahamas. If the answers weren't in the detailed estimate I followed up with emails and phone calls until I understood how each yard intended to address all concerns. This salt water and chemical resistant coating is included in the fabrication process at no extra charge. It is also not recommended to foam in a poly tank due to the expansion of the tank when fuel is added. Put the keel plug in to prevent leakage onto the ground, check the gauges and barely any difference between tanks. I have photos which I may eventually scan for the forum. Replacing One Fuel Tank with Two. No matter how you look at it, replacing a tank is not a cheap proposition. Has anyone done this and will it provide a long-term solution?

Replacing Boat Fuel Line To Tank

Just got my 22 Outrage back last week from tank replacement. How to protect your tanks. You can make water at sea, but you can't make fuel. Boat name: TOP CAT 2. Replacing sailboat tanks that live in the bilge, under the cabin sole, is a very big job. A previous owner had replaced it once and I replaced that tank about 5 years ago. Build new floor above bilge bottom to support new tank.

Due to the added thickness of the tank, four of the lead plates were not needed. At that time I did not have a genset in the boat. When I first bought the boat it was a Boca Grande guide boat... Tanks need a good epoxy coating to give a long life.

Cutting Boat Deck To Replace Fuel Tanks

The hours of labor were within 10%. There was a very slight change made in the battery box and the sole inside the forward cover of the engine compartment to allow the tank to slide through the opening on the forward side of the compartment. Then leaving the tank 100% full but lowering the water level in the void with an inch, then using the multi-tool to cut the deck, trying not to get electric shock.... Boat need to be securely on cradle, even keel and no list to do this obviously. Then it's a grinder or Circular saw with depth set to depth of deck. Phenolic (plastic cutting board material) is a good choice. The previous owner replaced the 2nd water tank with a fuel tank so I haven't installed a new tank. Fuel Tank Replacement - Key West 1994 1720 CC Sportsman. In the finished installation we are now able to access the tops of the tanks.

We use new techniques for this job now. It is a major project to get the space open to install the new tank but it can be put back together fairly easily. All this took several days because of the curing time involved. Worked well for us for about 6 years. Cutting boat deck to replace fuel tanks. I can confirm there is no foam under the tank, it appears to be sitting on a thin (1/16" thick) rubberish type of material. On boats without easy access, the deck usually has to be cut to remove the tank. Got an E40 about to replace fuel tank, will take out motor(Perkins), cut out old tank and plan to fiberglass in new tank.

Cutting Boat Deck To Replace Fuel Tank Pressure Sensor 2008 Gmc Sierra

Our solution to the new tank replacement was to use four tanks instead of the standard two. Moeller tanks are available through regional marine distributors or web-direct through Ocean Link Inc. My skiff is once again ready for action now that I have a new metal tank installed. Has anyone done this on this model? Once the bolts are removed lift the sending unit out and away in an area where it will not become damaged. I did eventually install under this box and in the front of the engine room a 5Kw Northern Lights genset. I tried to find the source with a bore scope inspection good! I planning to replace my gas tanks on my 1997 Islander 268. Taking the interior apart and putting it back together was, as expected, the most expensive part of each estimate. Cutting boat deck to replace fuel tank pressure sensor 2008 gmc sierra. This gives you access to the front and top front of the fuel tank. Plus we knew the owner's of the Company. I hired a glass guy to make all the cuts.

The yard cut the old tank up and removed it in pieces. Look at the Moeller plastic tanks as a replacement. The old copper fuel lines have been replaced with top of the line Aeroquip hosing. Corrosion in areas with high levels of salt exposure is unavoidable. Would love to see your photos. Not wanting to spend over a grand for a new tank, I MarineTexed all the pitted areas of the tank and then put three coats of fiberglass over that; two layers of glass mat and one of woven roving. I don't need to replace my water tanks as they are plastic and the former owners took real good care of them. Yard J quoted me both fiberglass and stainless steel diesel tanks. I installed a bladder tank whichmay be less expensive and works well. Replacing boat fuel line to tank. Comparing Approaches and Estimates for Replacing the Tanks in the Bilge. These include boat gas tank replacement or boat diesel tank replacement. Users browsing this forum: No registered users and 0 guests.

Replacing A Boat Fuel Tank

600 labor, $35 misc mat'l, $665 tank. Most tank rusting is caused by leaking deck fittings. Currently I am in a house and completely refinishing the inside of the boat (it is looking really good; the end is in sight). If any leaks are found, the connection should be re-seated, tightened and tested again. How to remove a below deck fuel tank. Edited by BDBinMD on 10/17/19 - 11:15 AM. I will post pics of the process as well. As you can see on the right – this tank is rusting on the inside. Unfortunately, there's more to this process. It all worked very well.

I also just finished replacing the chainplate. This is a follow up on my introduction. I removed the aft main salon floor board, the "T" shaped water tank, both being too big to get out of the boat (neither would fix through the companionway), and took out the sump tank. Yard J and Yard B estimated based on removing the nav station and galley forward of the refrigerator (and cabin sole underneath) to complete the project. Mark, I had my old fuel tank removed as part of the repair job to my keel when I hit a rock.

Join Date: Feb 2014. Plasma cutting for larger tanks. When my tank was put in, the yard put three coats of the newest/best running gear paint on tank to try to help prevent the corrosion problems that these tanks are so plagued by. Depending on a tank's capacity and requirements, added features like internal fuel pumps, reinforcing ribs, and baffles or cones to minimize sloshing are available. It was done from the inside. Fortunately there were also some parts of the project that proved less laborious than estimated. I have no idea what they hit but it must have been big and hard! How close to the stringer/balkheads.

Edited by Phil T on 10/22/19 - 5:14 AM. Lastly a month or two into the sailing season I noticed there was a small hole in the top of the water tank. A couple of examples:-. Marine fuel tank repair is an option because it comes at a lower cost. I got brave then and put 40 dollars worth in Idea. Been there, had reservations about using an angle grinder with the overpowering smell of petrol in the boat and the real possibility of petrol pooling under the deck. How To Remove Gas From Boat Fuel Tank. A tank forward of the steering quadrant would work, but the tank would be fairly small. I would foam the sides to hold it in place really well. Moeller Marine Products is the chief supplier of poly tanks for both original builders and aftermarket replacement.

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