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4 Pics 1 Word - All Levels With Man Image – How To Tighten An Excavator Undercarriage - Prime Source

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For Some Bobcats, the track adjuster grease valve may be on the backside near the cab and under the upper track. Took seals to local Allied Seal and came home with a pair for each side for $30 total. Using a grease gun, inject grease into the tensioning cylinder through the grease fitting on the grease discharge valve. Takeuchi Grease Fitting (90 degree) 1560001900 | Takeuchi Parts Catalog. Left side, the adjustment fitting is the lower. I think they do it that way because if the track is on uneven ground, it may make the track appear to be under greater tension than it is. The track tensioner itself should be equipped with a nipple.

Bobcat Track Tensioner Grease Fittings

I think the thing is rusted. The undercarriage supports the entire weight of the excavator. Dig the scoop in and use the boom to push the side of your excavator into the air — high enough for you to work on comfortably.
Then you can clean all the rust off of the rod, and you can hone the battel with a regular cylinder hone. These machines will have a threaded rod. Take your measurements: Measure how much your excavator tracks sag to see what you need to do. Fitting; on the right side it is the upper fitting. If the tension is too loose, it can derail the track and cause wear on the components. Bobcat drive belt tensioner. After the track is tightened, the operator should run the machine backwards and forward to allow the track to work itself in for a couple of seconds. Locate the third roller from the rear of the machine and measure the distance between the bottom of the roller and the top of the track.

My tracks were slack and I was going to tighten them. To loosen excavator tracks, bleed the adjuster valve until you're satisfied with the results. The second issue is that the grease nipple has been damaged from corrosion, rust, foreign debris, or tools as the grease gun cannot get a good seal. If not, then you should be able to remove the bolt that lets grease out (don't know the actual part name for it) and then push the adjuster inward using another piece of machinery or by pushing it against an unmoveable object against the front idler. Grease fitting (1) [Figure 174] with genuine. The first issue is that the end of the grease gun is worn out and not sealing tightly on the grease nipple. The track tension on your CTL can be adjusted in a few minutes using a grease gun and a crescent wrench: - Bring the CTL to a full stop. New Bobcat E42 - track won't stay tight, one zerk won't take grease. I guess you could do the smaller machine with a backhoe but they will loosen up quickly that way. I didn't want to keep pushing against a tree with the spring compressing because it looked like the track might come off if I kept going. To loosen the track, slowly turn the track-adjuster valve counterclockwise, allowing grease to escape through the bleed hole.

The track adjuster grease valve may be in different places based on the machine. Users browsing this forum: No registered users and 11 guests. For instance, if the operator plans to work on hard, rough terrain, this will cause cuts or chunking of the tracks, which leads to excessive, premature wear. I'm not sure how much pressure the adjuster housing is designed to take before it would crack however. Get Excavator Parts. At Prime Source, our equipment services include all levels of maintenance and repairs to keep your equipment in peak condition, including adjusting, repairing and replacing excavator undercarriages of any size. I thought maybe a rock got caught in the tracks somewhere and that was the cause of the noise but now I'm not sure if that has anything to do with the track loosening up. Tech Tips: Managing Track Wear. In order to ensure that tracks last the life time of your machine, they need to be correctly maintained. I removed the grease nipple and used the bucket on the loader to try and push the adjuster back toward the little grease did come out and it only went back about an inch and then sprung forward a 1/2 inch when I released the bucket. The fitting is a special fitting. I rebuilt these tensioners about 100 hours ago so their in good shape but one of them is stuck. Thanks for the suggestions Tiger. Track tensioner grease fitting. Maintaining the tracks on a compact track loader (CTL) is crucial for all the working parts to continue operating at peak performance.

Bobcat Drive Belt Tensioner

Something didn't smell right. That happens usually in the most inconvenient times and locations. Bobcat track tensioner grease fittings. Remove any debris between the track and the sprocket. In general, teach them to keep the full length of the tracks on the ground as much as possible. Clean off the end of the grease gun so no dirt or gravel gets inside the track adjuster system. That was going to be the next thing to try. If it sags more than an inch across the run from drive sprocket to idler, give it a few strokes.

With any heavy equipment, you need to stay on top of your services to get the best performance and keep expenses to a minimum. By training your operators, inspecting and cleaning tracks, and maintaining proper tension, you'll extend track life and reduce downtime and operating costs. Lower the boom to raise the front end of the tracks approximately eight inches off the ground. How to Tighten an Excavator Undercarriage - Prime Source. Clean the track: Clean out any dirt and debris before starting the excavator track adjustment.

When tightening the track, it sometimes takes more pressure to push the grease inside as you can't get any more into the valve. Adjusting the track tension on skid steers and track loaders is done in typically the same fashion. Anyone ever tried this? If you must run a CTL on hard surfaces, consider sprinkling sand or dirt in the machine's path to reduce track wear. I was hoping to find a way to do this without having to drive up against an immovable object. If the track needs adjustment, remove the cover plate located on the undercarriage frame. I saw it in a Bobcat promo video about track adjustment.

We have all the parts you need with nationwide shipping and a fully equipped repair shop with trained technicians who can handle any service. Not having the correct track tension can cause the tracks to climb off the sprockets and this is a major job to fit again. Loose tracks can result in damage to the rollers, idlers or track sprockets which will lead to unnecessary expenses and loss in you production. Kioti RX7320 Power Shuttle Cab, Komatsu PC130-6. The loader is identical to the cylinder on the. But I can't find enough steel of the right thickness laying around my place to do the job. The clearance of this machine should be anywhere between 15 to 30 mm. NOTE: Do not remove grease fitting unless pressure. Take the adjuster out of the crawler all together, and see if you can pump it all the way out with grease. Any tricks to avoid taking the track off? I suppose I could also just use the dozer's blade hydraulics to do the same. Your equipment may be ready for replacement parts, components or a new undercarriage if you are hearing unusual noises, having operational difficulties or requiring frequent adjustments or repairs.

Track Tensioner Grease Fitting

I have owned the Excavator for 1 year and basically I am a newbie to heavy equipment and tractors so use small words to tell me how to fix this. I've also tried whacking the tensioner from side to side with a sledge hammer. Designed for high pressure. Just doing the math it should put out 2000 psi or more.

Location: Coe Hill, Ontario, Canada. Get replacement parts for your Takeuchi skid steers, wheel loaders and excavators, including grease fittings, air, oil and fuel filters, fan and v-belts, tracks and more. My Bobcat is in town but I can't pick it up for another week.. :-( I have a couple questions. In order to adjust the tension on the tracks, you require an grease pump and a grease adapter fitting. Parking & Clearance. To grease excavator tracks, remove the cover plate that shields your grease fitting and adjuster valve. When the amount of track sag is satisfactory, turn the valve clockwise to tighten. When inspecting a unit's tracks, be sure to put safety first. If you have the tools and a safe environment to do the work yourself, you can learn how to adjust tracks on any size excavator. I'm also concerned that if I just drive into something solid I might break the edges off my idler wheels. Has anyone ever tried hooking up to a high pressure hydraulic source and giving the tensioner a shot of 2500 psi hydraulics? That's when you have to release the grease to allow the front idlers to move backwards, and get enough slack to work the tracks back into place.

Just some ideas to try. Train operators to take wide turns instead of counter-rotating like on a skid steer to help minimize wear. I put in a very heavy urathane U cup seal that will definitely not blow out even at thousands of psi. PAY ATTENTION TO TENSION. I've been aware of keeping a close eye on the track tension on a new machine (or with new tracks I suppose) but I wasn't going to check the tracks for another ten hours or so. Tip 4: Tightening the Track to Specifications. Loosen the grease discharge valve one complete turn to allow the track tension to decrease. NOTE: If replacement is necessary, always replace. Add more hours to your workday with trained experts taking care of your equipment. I thought about your idea to put some solvent in there just to make the grease runny in hopes that it would leak past the seals and free the thing up. Increase Track Tension: Add grease to the fitting (1) [Figure 174] (lower fitting on.

Adjusting on Page 96. Adjustment is correct [Figure 172] and [Figure 173].