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SUMMARY OF THE INVENTION. When the mortise and tenon base is mounted to the jig base, the front clamp assembly 140 must be removed. The plate 158 may prevent the eccentric portions 156 from marring or otherwise damaging the workpiece 112 by providing increased contact area.

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Embodiments of the support block may have a square cross-section as shown or may have any other appropriate cross section, such as a triangular cross-section, a C-section, an I-section, etc. Now, let's get piece D, and the hardwood block. In a first embodiment of an adjustable bit stop, the depth guide comprises a slot 190 in the template and a bit stop 196 mounted to a tab 258 extending from the underside of the template. How to Build a Variable Box Joint Jig : 11 Steps (with Pictures. In an additional aspect of the invention, a template mounting system is discussed. Preferably, the slot is wide enough to accept a template guide 250 disposed about the shank of the bit (see, e. g., FIG. Items originating from areas including Cuba, North Korea, Iran, or Crimea, with the exception of informational materials such as publications, films, posters, phonograph records, photographs, tapes, compact disks, and certain artworks. Cutting 4 lengths of a drawer at once takes maybe a minute to clamp, 2 minutes to cut. 17) one or more fixed position bit stops 107, 109, 111 may be attached to or integrally formed with an end of a template 118.

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The front face 353 of the mortise and tenon front portion 354 acts as the front face 106 of the base 102. Build a Router Table Box-Joint Jig. I've used this version to make drawers that are around 1 meter in length. Those of skill in the art will appreciate, a kit of outer sleeves having different diameters and/or a kit of collar bodies having different diameters may be included for permitting variable spacing. This embodiment may be useful in setting bit depth for a half-blind dovetail joint, where the depth of cut is the same regardless of the thickness of the workpiece.

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In an embodiment of the collar system, the collar body 115 may be used as a tenon guide, and the outer sleeve 121 may serve as a mortise guide. Proper fit and assembly often require a high level of skill or a large time commitment on behalf of a novice woodworker. The mortise and tenon assembly attaches to the base 102 and has two parts: a base assembly 312 and a finger assembly 314. Adjustable box joint jig plans free. 3 illustrating a half-blind dovetail joint, wherein the joint is generally observable from one side (in the present instance the half-blind dovetail is recessed towards the interior of one of the workpieces such as by rabbeting material from the edge of the workpiece); FIG. 21-22, the main fence portion 161 may be pivotally coupled to the mounting bracket via a trunnion 163 received in a recess or aperture 173 included in the fence mounting brackets. I made several faces for my jig, each with different sized tenons. To aid in the process, a woodworker will often employ a jig or form to assist in proper joint formation. 11, the following discussion relates to a clamp assembly 140 disposed adjacent the front face 106 of the jig. When setting-up the template, the user positions the workpiece 112 in the clamp 140 and slides the template 204 onto the support rail 141, sliding the template fingers 208, 210 over an edge of the workpiece.

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1 @ 1/4-20 machine screw, 2" long. Woodsmith adjustable box joint jig. Step 3: Knobs, Block, Handle. 41 is an isometric view of an embodiment of the base assembly for use with a mortise and tenon assembly; FIG. 46A), and possibly a different router bit 192 a, the user guides the router bit along the edge 545 of one rail 318 and back along the edge 544 of the other rail 316. 18, a router support 135 for implementation with a jig apparatus is disclosed.

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This means that Etsy or anyone using our Services cannot take part in transactions that involve designated people, places, or items that originate from certain places, as determined by agencies like OFAC, in addition to trade restrictions imposed by related laws and regulations. 16, a separate housing 268 may be used for mounting one or more depth guides. Positioning guides 366 or clamps 368 are placed over these bolts 371, 373 and secured with corresponding nuts 369, 372. How to Make a Box Joint Jig. Quick Simple and No Dado Needed. The workpiece stop of the present embodiment permits efficient workpiece positioning for various types of joints. Typically, the right and left stop will be of equal length resulting in parallel front 316 and back 318 rails as illustrated in FIG.

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The positioning system 139 may also include various adjustable stop 540, 541 for easier repeatable settings. Apply glue on both wood pieces. 30, a depth guide housing 276 may be mounted to the top clamp assembly 277 of the jig. For a much better perspective, make sure to watch the detailed how-to video on how to build this cool jig! Adjustable box joint jig pdf extension. My MDF did split in a couple of points but nowhere critical. ) The joint consists of interlocking fingers and sockets, which are easily cut with power tools. Etsy reserves the right to request that sellers provide additional information, disclose an item's country of origin in a listing, or take other steps to meet compliance obligations. Alternatively, embodiments of the guide assembly can be used independently of the jig base 102. The threaded rod 426 is released from the female threads and can be pulled from the base without turning the rod through its entire length. In this case, a finger 340 from the mortise and tenon finger assembly 314 can be positioned between the front 316 and back 318 rails at an appropriate position for the desired end of the dado. Glue 2 HDF boards on the box jig.

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If there is, take that part, push this nut down a bit further and tighten again. Panel Master Instructions. Whether you are making a simple wooden box, a kitchen tray, cabinet drawers, or a chest, a box joint provides not only a firm and strong connection but also makes the joint stand out aesthetically. The sleeve 187 travels vertically on a post (not shown) attached to the base 102. Waiting until the price is right to acquire a box-joint jig? In an aspect of the invention, a jig apparatus base having an intermediate zone configured to minimize or prevent inadvertent contact between a bit and the base is disclosed. One of skill in the art will understand that the first 328 and second 329 rods may be used together or independently and that the exterior thumbnut 338 may be used to hold the rail against either the interior thumb nut 339 or the nut 331, or both. 1 further illustrating placement of example workpieces; FIG. Additionally, each workpiece stop may have a straight edge 283 opposite the first 281 and second 282 offset edges. The beveled edge 110 allows a cutter (e. g., a router bit) to cut completely through a workpiece as it follows a guide or template without impacting a face of the jig.

I'm also going to finish the new plywood pieces with wipe on poly to protect them from the elements. For example, as may be best observed in FIG. 4 Router Table Box Joint Jig Plans: 18) Box Joints on the Router Popular Mechanics Jan 1984. Hooks 416 may also extend from the rear of the device for convenient storage on the front of the bit height guide when the jig is not in use. Now if your blade is 1/8 of an inch, then you should make the spacer that distance. In this manner, the jig apparatus could be used to form mortise and tenon, dovetail, and other joints at an angle other than ninety degrees. The increased price goes hand in hand with the quality provided. Suitable securing systems may include spring biased clamps, threaded clamps, cam or eccentric clamping system, and the like for securing a workpiece during routing operation. Window Sash Set Instructions. Additionally, the front clamp assembly 140 may be used in conjunction with the pivoting base portion 354. 40 and 47-49, embodiments of the present invention include a mortise and tenon set-up guide 390, which aids in setting the front-to-back position of the rails 316, 318 and the right-to-left position of the fingers 340. It's relatively easy to put together and it works really well. Additionally, as shown in FIG. 68 is an isometric view of the embodiment of FIG.

Flip the board 180 degrees and mount the wood piece onto the pin using the slot closest to the router bit. Mortises formed with the square corners will be slightly rounded, which the craftsperson will square the tenon using a chisel mortiser (not shown). The base 102 is formed by bending a sheet of metal, having appropriate rigidity, durability, and other characteristics, into a generally rectangular configuration. Preferably, the O-ring 125 is retained in a groove 133 formed in the interior aperture of the outer sleeve 121 such that when the outer sleeve is removed from the collar body, the O-ring remains with the outer sleeve. Click here to download the SketchUp file for this jig (compressed in a zip file). It would also be advantageous to provide a jig apparatus capable of accurately forming a variety of quality joints at various angles and offsets without the drawbacks experienced in the prior art. 37, embodiments of the adjustable fingers 208, 210 may be provided with ramped edges 209. A complete dovetail dado board 555 corresponding to the tenon board 554 results, FIG.

In particular, when cutting half-blind dovetails in a single pass, or operation, the two workpieces forming the joint are required to be offset from each other. Ideally at least two pins on each of the wood pieces. It's saved me a huge amount of time and money already; I've put together 6 drawers with it now, faster than ever before, and I didn't have to use a single screw or purchase a dado stack to do so. Set the dado blade to the width, then make the cut. You'll need the following cuts. The router bit positioning system may promote efficient positioning of the depth of a router bit, or the extent to which a router bit extends beyond a router base plate. You position two of your box sides to the sliding fence. The pin should be long enough to support wood pieces of different sizes (a protrusion of 2cm is sufficient). In order to correctly adjust the spacing 334, a sample workpiece is placed between an end 546 of the stop 524 and a contact surface 548 formed on the rear edge of front rail 316. In this position, the set-up guide aids in aligning the front rail 316 front-to-back and the right finger assembly 340 b left-to-right. I usually count out loud to keep track. When the flat head is resting against the face, the face will move a precise amount. Perfect box joints every time?

The front clamp can be easily attached or removed by fitting protrusions 420 into recesses 422, see FIG. Also, those of skill in the art will appreciate that a depth guide may be mounted to or formed with any appropriate portion of the jig 100. The Material you will need. Tom notes that the joints will overhang a bit because he wants some extra space to sand the pieces down smooth and even—which would be hard to do if the joints are not cut correctly and if they lined up perfectly. You can lean towards the traditional way by using a hand saw and a chisel, or make a box joint on a table saw or a router table by using a table saw box joint jig or a router table box joint jig. Depth of Cut and Bearing Selection. To set up this jig, you must move the face right or left, adjusting the space between the tenon and the dado blade, so the fingers will be properly spaced. Totally it measures 4 inches long by about 1 inches in diameter, however you can make yours whatever size you want.

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