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All you really need is a hack saw or Dremel tool and about two minutes. All the headset parts laid out. The bevel makes it self centering(? Don't worry about formatting, just type in the text and we'll take care of making sense of it. I'm guessing they milled it a bit for her. Anyhow, get that thing pounded on already. Crown race setting tool....... Crown race won't fit on forks. Our fork uses a snap-on style bracket to secure the hose to the lowers and keep it away from the wheel. TOOLS NEEDED: - Allen wrenches or T-handles.

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You can now put your top cap and top cap bolt on and finger tighten the bolt. The spacer takes up the room between the pads and the rotor, effectively centering the caliper. If you don't have an old fork to measure, first install the crown race like we just went over above. You can always cut off the excess if you desire after a couple rides and dialing in the bike, but never cut short enough that the steerer tube doesn't make it all the way through the crown or stem. Cheaper types are generally all the same design. Threadless "Star" Nut. First thing, remove the race and run your finger around the raised area where the race will be seated. The washer wedges in between the steerer and the bearing's inner race. Preparation for the Install. It's an FBM headset, supposed to fit 1-1/8" steerer tubes.. --. Garage Files: How To Install A Suspension Fork. Oh, and we'll clue you in on all the tools required to do the job properly, too. This gap will be used to pre-load your headset bearings in the following step.

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I'm stuck with a very expensive pair of Easton forks I can't use, what are they meant to fit? Anyhow, should be able to take a pvc pipe fitting (3/4" I believe) and stack a couple up and beat it on there if it's right. Now, would have left old crown race as it was OK not compatible with the sealed bearings so out it came. Integrated Headset Installation. As you thread the upper preload bolt down into the Star Nut, the steerer tube will draw upwards, which presses the crown race up against the bottom bearing and pushes the bearing cover/ compression ring down onto the upper bearing, creating the compression that is needed to keep the system snug and secure. I've already had one mechanic look at it, and he wouldn't dare to install it either. Measure thrice, mark it well, and then chop it up. Let's say you're traveling and lose your top cap and/or bolt in the process of unpacking your bike. The crown race will either crush the fork which is a huge problem or won't fit at all. If it's a new fork, that never had a crown race fitted, it needs to be checked and maybe milled to spec. For us, removing the front axle required a 6mm allen wrench.

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The plug is inserted into the top of the top cap bolt. The diameter of the crown should have a +0. After then, place the race on the fork and grab two smaller pieces of wood. Item: Crown race adapter to fit 1 1/8" fork to 1 1/2" crown race. The crown race bearing should be snug in its cup inside the headtube. We know and understand the nuisances and intricacies of what should, and should not, be powder coated. 0 *version of the crown race, and mill the fork if it doesn't fit. The "machining" is actually a hand tool. I don't have calipers to measure the exact difference, but it's more than I remember from the last time I fitted a fork. Perhaps head tube needs to be faced too... Last edited by fietsbob; 12-13-10 at 07:24 PM. Once you have a bit of purchase on the crown race, you can flip the fork over and use a dead blow hammer to start tapping the crown race remover to separate the race from the fork.

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Crown Race installation - any tips? If you're running a dual crown fork, you can now put your direct mount stem with bars back onto the top crown. Providing you do indeed have the right size crown race, etc. Make sure they are all within reach of course. A torque wrench is an essential part of a basic bike tool kit. The bearing fits exactly into the lip recessed into the headtube's top (and bottom). Bike fitting D. in the Dales in the Dales etc... Step 4: The new fork will need a crown race installed before being placed on your bike. The BOD was a discarded chunk of 2 x 4 pine that all of the crusty bike racers in our dingy squat used to install headsets. Lbs which will fit the new steerer and work with the old bearings; you. The model used here has a locking handle and allows increments of 0. Some are similar, but most are incompatible. If you determine the bearings are working properly, then apply a thin layer of grease to the bearings and drop the greased bearings back into the headtube. At the very least the plug can keep the water out and, anyhow, it just looks better.

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Because of this, I did not want to pound it in place using an installation tool. That's the main load-carrying bearing for the fork; I wouldn't use a. shim there unless it was a machined steel collar made for the purpose. Races vary by bearing type and headset form. But ill definitely report back if still alive when it does. Wait till you have that caliper in hand to know what you have. 3) Buy a new headset and hope that the new crown race is closer to 33. And as for cutting the crown on a set of forks, well there are a lot of bike shops that simply do not have the tooling. Loosen the steerer tube clamp bolts. Reducer races are typically used on new bikes with steel steerer tubes where the frame can also accept the tapered steerer of a suspension fork. This is not necessarily true. It couldn't get much simpler.

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One way to ensure the torque is right without using a tool is to test with the spacers. Machined Aluminium cups. Are you sure it's the "race" that is split? Slide the bearing cover assembly back onto the forks steerer tube and down on top of the upper bearing. For Japanese JIS-headset bikes, the. The OP needs to measure both the fork crown and the race. Loose enough not to damage the underlying component. The reply above is right on in terms of technique, but you should know what you're dealing with first. In the image the bearing is sitting as it would on the crown race. Make sure to purchase one designed for smoothing metal edges, as there are lighter-weight versions used on plastic pipes. A messy pile of components fit under the headset umbrella. All parts removed are clear of the work space down below. Install the bearing as so.

A quick tip no matter which way you go about this step is to always "sneak-up" on the bolts. Rubber Band (optional). It's an Italian or French bike.

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And you have my apologies for the hassle and angst, and if "I got 21k'ed" enters the meta lexicon I won't be upset and will consider it my cross to bear and not Mike's. I made latkes last night and tonight. Be sure to check out the Crossword section of our website to find more answers and solutions. So now I'm really wondering if it is Marathon.

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